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Consort Precision Diamond Company Ltd is a private company and was
established in 1984 by its shareholders as a manufacturing facility dedicated
to the production of Rotary Diamond Dressers.
Rotary Diamond Dressers are used extensively in niche grinding operations to
primarily facilitate the transfer of highly accurate repeated configurations
onto components. In principle the Rotary Diamond Dresser is mounted onto a
spindle of a drive unit which in turn is mounted onto a slideway arrangement
that allows the formed periphery of the Dresser to infeed into a grinding
wheel, thereby transferring the desired shape into it. The form, or
configuration, can then be 'ground' onto the component.
Such Industries as the Automotive and Aero as well land based Turbine Engine
production units employ large quantities of Rotary Diamond Dressers.
Typically, within the Aero manufacturing industry, such components as Turbine
Blades and Nozzle Guide Vanes as well as Flap Actuating Shafts require their
intricate features to be ground with grinding wheels that have been formed
with Rotary Diamond Dressers. As can be seen reference is made on our
following pages to the many applications within the automotive industry.
Consort Precision Diamond Company Ltd, can offer expertise in the selection
of the most appropriate type of Rotary Diamond Dresser by reference to the
configuration required and to the grinding machine on which it is to be used.
Basically, three processes are employed. Handset Sintered, Random Set
Sintered and Reverse Plated. Within each of those categories, selection of
diamond type and their placement into the periphery of the Rotary Dresser,
plays a major part in determining its operational life and performance. Even
though Consort was not established until 1984, its principals and a large
proportion of its employees had many previous years experience in the
manufacture of Rotary Diamond Dressers. Bringing with them unique knowledge
enabling Consort to establish itself with this one product into the global
market of prime and subcontract component manufacturers. Earning the respect
of competitors and customers alike.
Mention has already been made of the three methods of manufacture offered. In
respect of the Reverse Plating technique, Consort are particularly proud of
the fact that during 1995 they were awarded the accolade of winning the BOOST
award in the U.K. for its design and development of a high speed plating
process which dramatically reduced previous lengthy plating times. This
achievement gives a competitive edge against alternative suppliers and
satisfies the reduced lead times that customers are currently demanding. In
the same period, Consort gained the S.M.A.R.T 1995 award for the development
of the Electro-Forming process as an acknowledgement of the reduction in the
process time employed in the manufacture of Reverse Plated Rotary Diamond
Dressers. Consort are proud to hold the ISO 9002 : 1994 Registration
Certificate for its Quality Management Systems.
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CONSORT PRECISION DIAMOND
Tel: +44 (0) 1745-343951/2
e-mail: info@consortprecision.co.uk |